Hi Enigma,
Happy to heard your feedback on my profil.
To be honest, I don't use much Simplify3D because S3D is too buggy with dual extrusion process.
Regarding your feedback, I havn't used the BCN3D profile, because BCN3D didn't share their S3D profiles yet. But, it's true I used their start script from Cura in my profile.
About the overlap, I didn't noticed any issue with 15%. Are you sure to set the extrusion multiplier to x1 ? By default in S3D they recomend 0.9 for PLA. 0.9 could cause underextrusion and explained the issue you mentioned.
About your troubles in corners, I had this kind of issues with my first BCN3D Sigma. With my reseller we can't find the solution, and my sigma was changed. After that, all was perfect. And now I have a regular extrusion all over the plate.
I check only retract when crossing open space, because S3D generate too much useless retraction. This option is a good was to reduce them. But this option isn't compatible with dual extrusion process. When this option is check with dual extrusion, there is no retraction between the prime pillar and the part.
Regarding the coast, I havn't any under extrusion issue
With single extrusion I have a very good result, better than Cura. But not with dual extrusion because of all the bugs.
Could you share your profile files ? I really enjoy to try it.
Thanks.
In my case my profile have changed since the last upload. So you can find attached my new one.