So I read through 100 posts about this but nothing seems to reflect my issue. Does anyone know a solution to the below issue, its ultra late here and I must go Zzzz so thanks if anyone can help!
Would you be able to attach the factory file for this part, please? There's probably a combination of shape errors and thin wall issues, and without seeing the actual data, its hard to diagnose.....
Ok nothing technically wrong with model, however its related to the wall thickness. If I expand the model with horizontal size compensation, it more or less fixes it. I will need to experiment with this as it will make the model too large I think.
Combo of that setting at 0.20mm and scaling down 1% should do the trick.
Just like you mentioned it's most likely a wall thickness issue. have you checked and repaired the file? If not, I would suggest you double check it using one of the repair services. I use https://makeprintable.com/ to fix my models.