Thanks for this suggestion, I did the mesh repair and still the legs disappeared, the best solution was to adjust the wall thickness, the tolerance in S3D is lower than in other software, or to put it the other way, S3D calculates better, and isn't that forgiving. The CAD design has to be spot on. I work in Rhino 3D, what do you use?
dkightley wrote:I think the issue with the original model of the chair was the fact that the feet were not part of the same mesh as the legs....and as the slicer is not capable of dealing correctly with interlacing but separate meshes by turning the adjoining surfaces of the included overlap into an external face, resulting in an internal void leaving a wall thickness between the void and the outside surface of less than the extrusion thickness...and nothing printed!
If the model is run through the Netfabb online repair surface, then the meshes would be merged ....and the feet would be printed properly.
This is an issue I have all of the time with the CAD software I use. None of the tools in 3DS can help.