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Struggling to Print Small Areas

Posted: Tue Aug 02, 2016 1:22 am
by Tetraodon
I'm really struggling to print this "grid" which has an area of around 2.6mmx4.2mm for each column. Variables I've ruled out are:

- Build plate height
- Warping (the plate is warped, but the same pattern emerges no matter where it is on the plate)
- Filament type (two different brands of filament, ABS)

Of course, there's a bunch of different parameters I've tried ruling out.
- Overall Speed doesn't appear to affect the quality
- Outline Speed doesn't appear to affect it
- Gap Infill doesn't appear to have any effect
- Extra Restart Distance doesn't appear to have any effect
- Retraction Speed doesn't appear to have any effect
- Retraction Distance doesn't appear to have any effect
- Extrusion width doesn't appear to have any effect
- Adjustment of print speed reduction (if under x amount of time) doesn't appear to have any effect
- Reducing Extrusion Temperature doesn't appear to have any effect


And then there's ones that have me confused.
- Retraction - increasing the number of retractions seems to make it worse.
- Turning off Coasting and Wiping looks like it may have made it slightly better?

Below are some pics:

Increased Retractions:
Image

Changing different parameters:

Image

Image

Most recent file's print:
Image

The factory file:
160802 Moss Tube Outer.factory
(311.84 KiB) Downloaded 295 times
Any thoughts as to what might be going on? I know each bit is a very small area to print on, but it's making it very difficult to print this and other mechanical parts that are delicate to print.

Thanks in advance for any help :)

Re: Struggling to Print Small Areas

Posted: Tue Aug 02, 2016 7:09 am
by wirlybird
I am going to guess here and say keep lowering the temp. I have some small parts with posts that string real bad in-between the posts. I kept lowering the temp, I'm using PLA, until it stopped. A 5 degree change back up was enough to start the stringing again. I mention stringing because I was also getting those blobs along with the stringing. Don't know if it will help but just looked kind of the same.

Re: Struggling to Print Small Areas

Posted: Tue Aug 02, 2016 7:35 am
by CompoundCarl
Looks like you need to work on your retraction settings to me