Qdeathstar
Posts: 10
Joined: Sat Feb 27, 2016 6:29 pm

Simplify3D adds air to my model

Hello,

I am attempting to print this knife. When i slice it with Cura, it slices fine. But, when i slice it with simplify, it adds air to my print. Eg, the one piece turns into several separate pieces.

I have included some pictures.

https://s3.postimg.org/6hos2vo03/Curaslicer.png
https://s3.postimg.org/6vq42h83n/s3dslicer.png


Here is the FFF

Code: Select all

<?xml version="1.0"?>
<profile name="Rostock MAX v2" version="2016-10-28 18:12:22" app="S3D-Software 3.0.2">
  <baseProfile></baseProfile>
  <printMaterial>ABS</printMaterial>
  <printQuality>Medium</printQuality>
  <printExtruders></printExtruders>
  <extruder name="Primary Extruder">
    <toolheadNumber>0</toolheadNumber>
    <diameter>0.4</diameter>
    <autoWidth>1</autoWidth>
    <width>0.48</width>
    <extrusionMultiplier>1.01</extrusionMultiplier>
    <useRetract>1</useRetract>
    <retractionDistance>4.8</retractionDistance>
    <extraRestartDistance>0</extraRestartDistance>
    <retractionZLift>0.3</retractionZLift>
    <retractionSpeed>800</retractionSpeed>
    <useCoasting>0</useCoasting>
    <coastingDistance>1</coastingDistance>
    <useWipe>0</useWipe>
    <wipeDistance>5</wipeDistance>
  </extruder>
  <primaryExtruder>0</primaryExtruder>
  <layerHeight>0.2</layerHeight>
  <topSolidLayers>6</topSolidLayers>
  <bottomSolidLayers>2</bottomSolidLayers>
  <perimeterOutlines>2</perimeterOutlines>
  <printPerimetersInsideOut>1</printPerimetersInsideOut>
  <startPointOption>2</startPointOption>
  <startPointOriginX>0</startPointOriginX>
  <startPointOriginY>0</startPointOriginY>
  <startPointOriginZ>300</startPointOriginZ>
  <sequentialIslands>0</sequentialIslands>
  <spiralVaseMode>0</spiralVaseMode>
  <firstLayerHeightPercentage>150</firstLayerHeightPercentage>
  <firstLayerWidthPercentage>100</firstLayerWidthPercentage>
  <firstLayerUnderspeed>0.5</firstLayerUnderspeed>
  <useRaft>0</useRaft>
  <raftExtruder>0</raftExtruder>
  <raftLayers>1</raftLayers>
  <raftOffset>10</raftOffset>
  <raftSeparationDistance>0.14</raftSeparationDistance>
  <raftInfill>85</raftInfill>
  <disableRaftBaseLayers>0</disableRaftBaseLayers>
  <useSkirt>1</useSkirt>
  <skirtExtruder>0</skirtExtruder>
  <skirtLayers>1</skirtLayers>
  <skirtOutlines>3</skirtOutlines>
  <skirtOffset>3</skirtOffset>
  <usePrimePillar>0</usePrimePillar>
  <primePillarExtruder>999</primePillarExtruder>
  <primePillarWidth>12</primePillarWidth>
  <primePillarLocation>7</primePillarLocation>
  <primePillarSpeedMultiplier>1</primePillarSpeedMultiplier>
  <useOozeShield>0</useOozeShield>
  <oozeShieldExtruder>999</oozeShieldExtruder>
  <oozeShieldOffset>1</oozeShieldOffset>
  <oozeShieldOutlines>1</oozeShieldOutlines>
  <oozeShieldSidewallShape>1</oozeShieldSidewallShape>
  <oozeShieldSidewallAngle>30</oozeShieldSidewallAngle>
  <oozeShieldSpeedMultiplier>1</oozeShieldSpeedMultiplier>
  <infillExtruder>0</infillExtruder>
  <internalInfillPattern>Rectilinear</internalInfillPattern>
  <externalInfillPattern>Rectilinear</externalInfillPattern>
  <infillPercentage>30</infillPercentage>
  <outlineOverlapPercentage>10</outlineOverlapPercentage>
  <infillExtrusionWidthPercentage>150</infillExtrusionWidthPercentage>
  <minInfillLength>5</minInfillLength>
  <infillLayerInterval>1</infillLayerInterval>
  <infillAngles>45,-45</infillAngles>
  <overlapInfillAngles>0</overlapInfillAngles>
  <generateSupport>1</generateSupport>
  <supportExtruder>0</supportExtruder>
  <supportInfillPercentage>30</supportInfillPercentage>
  <supportExtraInflation>0</supportExtraInflation>
  <denseSupportLayers>0</denseSupportLayers>
  <denseSupportInfillPercentage>70</denseSupportInfillPercentage>
  <supportLayerInterval>1</supportLayerInterval>
  <supportHorizontalPartOffset>0.3</supportHorizontalPartOffset>
  <supportUpperSeparationLayers>1</supportUpperSeparationLayers>
  <supportLowerSeparationLayers>1</supportLowerSeparationLayers>
  <supportType>0</supportType>
  <supportGridSpacing>4</supportGridSpacing>
  <maxOverhangAngle>45</maxOverhangAngle>
  <supportAngles>0</supportAngles>
  <temperatureController name="Primary Extruder">
    <temperatureNumber>0</temperatureNumber>
    <isHeatedBed>0</isHeatedBed>
    <relayBetweenLayers>0</relayBetweenLayers>
    <relayBetweenLoops>0</relayBetweenLoops>
    <stabilizeAtStartup>1</stabilizeAtStartup>
    <setpoint layer="1" temperature="230"/>
  </temperatureController>
  <temperatureController name="Heated Bed">
    <temperatureNumber>1</temperatureNumber>
    <isHeatedBed>1</isHeatedBed>
    <relayBetweenLayers>0</relayBetweenLayers>
    <relayBetweenLoops>0</relayBetweenLoops>
    <stabilizeAtStartup>1</stabilizeAtStartup>
    <setpoint layer="1" temperature="100"/>
  </temperatureController>
  <fanSpeed>
    <setpoint layer="1" speed="0"/>
    <setpoint layer="5" speed="20"/>
  </fanSpeed>
  <blipFanToFullPower>0</blipFanToFullPower>
  <adjustSpeedForCooling>1</adjustSpeedForCooling>
  <minSpeedLayerTime>15</minSpeedLayerTime>
  <minCoolingSpeedSlowdown>10</minCoolingSpeedSlowdown>
  <increaseFanForCooling>1</increaseFanForCooling>
  <minFanLayerTime>15</minFanLayerTime>
  <maxCoolingFanSpeed>20</maxCoolingFanSpeed>
  <increaseFanForBridging>1</increaseFanForBridging>
  <bridgingFanSpeed>23</bridgingFanSpeed>
  <use5D>1</use5D>
  <relativeEdistances>0</relativeEdistances>
  <allowEaxisZeroing>1</allowEaxisZeroing>
  <independentExtruderAxes>0</independentExtruderAxes>
  <includeM10123>0</includeM10123>
  <stickySupport>1</stickySupport>
  <applyToolheadOffsets>0</applyToolheadOffsets>
  <gcodeXoffset>0</gcodeXoffset>
  <gcodeYoffset>0</gcodeYoffset>
  <gcodeZoffset>0.05</gcodeZoffset>
  <overrideMachineDefinition>1</overrideMachineDefinition>
  <machineTypeOverride>1</machineTypeOverride>
  <strokeXoverride>197</strokeXoverride>
  <strokeYoverride>197</strokeYoverride>
  <strokeZoverride>375</strokeZoverride>
  <originOffsetXoverride>98.5</originOffsetXoverride>
  <originOffsetYoverride>98.5</originOffsetYoverride>
  <originOffsetZoverride>0</originOffsetZoverride>
  <homeXdirOverride>0</homeXdirOverride>
  <homeYdirOverride>0</homeYdirOverride>
  <homeZdirOverride>1</homeZdirOverride>
  <flipXoverride>1</flipXoverride>
  <flipYoverride>-1</flipYoverride>
  <flipZoverride>1</flipZoverride>
  <toolheadOffsets>0,0|0,0|0,0|0,0|0,0|0,0</toolheadOffsets>
  <overrideFirmwareConfiguration>0</overrideFirmwareConfiguration>
  <firmwareTypeOverride>RepRap (Marlin/Repetier/Sprinter)</firmwareTypeOverride>
  <GPXconfigOverride>r2</GPXconfigOverride>
  <baudRateOverride>250000</baudRateOverride>
  <overridePrinterModels>1</overridePrinterModels>
  <printerModelsOverride></printerModelsOverride>
  <startingGcode>G28 ; home all axes</startingGcode>
  <layerChangeGcode></layerChangeGcode>
  <retractionGcode></retractionGcode>
  <toolChangeGcode></toolChangeGcode>
  <endingGcode>M104 S0 ; turn off extruder,M140 S0 ; turn off bed,G28 ; home axes,M84 ; disable motors</endingGcode>
  <createX3G>0</createX3G>
  <celebration>0</celebration>
  <celebrationSong>Random Song</celebrationSong>
  <createMB5G>0</createMB5G>
  <postProcessing></postProcessing>
  <defaultSpeed>2400</defaultSpeed>
  <outlineUnderspeed>0.5</outlineUnderspeed>
  <solidInfillUnderspeed>0.8</solidInfillUnderspeed>
  <supportUnderspeed>0.8</supportUnderspeed>
  <rapidXYspeed>9000</rapidXYspeed>
  <rapidZspeed>1200</rapidZspeed>
  <minBridgingArea>50</minBridgingArea>
  <bridgingExtraInflation>0</bridgingExtraInflation>
  <bridgingExtrusionMultiplier>0.95</bridgingExtrusionMultiplier>
  <bridgingSpeedMultiplier>0.7</bridgingSpeedMultiplier>
  <filamentDiameter>1.73</filamentDiameter>
  <filamentPricePerKg>46</filamentPricePerKg>
  <filamentDensity>1.25</filamentDensity>
  <useMinPrintHeight>0</useMinPrintHeight>
  <minPrintHeight>5.7</minPrintHeight>
  <useMaxPrintHeight>0</useMaxPrintHeight>
  <maxPrintHeight>0</maxPrintHeight>
  <useDiaphragm>0</useDiaphragm>
  <diaphragmLayerInterval>20</diaphragmLayerInterval>
  <robustSlicing>1</robustSlicing>
  <mergeAllIntoSolid>0</mergeAllIntoSolid>
  <onlyRetractWhenCrossingOutline>0</onlyRetractWhenCrossingOutline>
  <retractBetweenLayers>1</retractBetweenLayers>
  <useRetractionMinTravel>0</useRetractionMinTravel>
  <retractionMinTravel>3</retractionMinTravel>
  <retractWhileWiping>1</retractWhileWiping>
  <onlyWipeOutlines>1</onlyWipeOutlines>
  <avoidCrossingOutline>0</avoidCrossingOutline>
  <maxMovementDetourFactor>3</maxMovementDetourFactor>
  <toolChangeRetractionDistance>0</toolChangeRetractionDistance>
  <toolChangeExtraRestartDistance>0</toolChangeExtraRestartDistance>
  <toolChangeRetractionSpeed>600</toolChangeRetractionSpeed>
  <allowThinWallGapFill>1</allowThinWallGapFill>
  <thinWallAllowedOverlapPercentage>10</thinWallAllowedOverlapPercentage>
  <horizontalSizeCompensation>0</horizontalSizeCompensation>
  <autoConfigureMaterial name="PLA">
    <globalExtruderTemperature>200</globalExtruderTemperature>
    <globalBedTemperature>60</globalBedTemperature>
    <globalExtrusionMultiplier>1</globalExtrusionMultiplier>
    <fanSpeed>
      <setpoint layer="1" speed="0"/>
      <setpoint layer="2" speed="20"/>
    </fanSpeed>
  </autoConfigureMaterial>
  <autoConfigureMaterial name="ABS">
    <globalExtruderTemperature>230</globalExtruderTemperature>
    <globalBedTemperature>100</globalBedTemperature>
    <globalExtrusionMultiplier>1.01</globalExtrusionMultiplier>
    <fanSpeed>
      <setpoint layer="1" speed="0"/>
      <setpoint layer="5" speed="20"/>
    </fanSpeed>
  </autoConfigureMaterial>
  <autoConfigureMaterial name="PVA">
    <globalExtruderTemperature>195</globalExtruderTemperature>
    <globalBedTemperature>80</globalBedTemperature>
    <globalExtrusionMultiplier>1</globalExtrusionMultiplier>
    <fanSpeed>
      <setpoint layer="1" speed="0"/>
      <setpoint layer="2" speed="100"/>
    </fanSpeed>
  </autoConfigureMaterial>
  <autoConfigureMaterial name="Nylon">
    <globalExtruderTemperature>220</globalExtruderTemperature>
    <globalBedTemperature>80</globalBedTemperature>
    <globalExtrusionMultiplier>1</globalExtrusionMultiplier>
    <fanSpeed>
      <setpoint layer="1" speed="0"/>
    </fanSpeed>
  </autoConfigureMaterial>
  <autoConfigureQuality name="Fast">
    <layerHeight>0.35</layerHeight>
    <topSolidLayers>3</topSolidLayers>
    <bottomSolidLayers>3</bottomSolidLayers>
    <skirtLayers>1</skirtLayers>
    <infillPercentage>15</infillPercentage>
    <supportInfillPercentage>25</supportInfillPercentage>
  </autoConfigureQuality>
  <autoConfigureQuality name="Medium">
    <layerHeight>0.2</layerHeight>
    <topSolidLayers>6</topSolidLayers>
    <bottomSolidLayers>2</bottomSolidLayers>
    <skirtLayers>1</skirtLayers>
    <infillPercentage>30</infillPercentage>
    <supportInfillPercentage>30</supportInfillPercentage>
  </autoConfigureQuality>
  <autoConfigureQuality name="High">
    <layerHeight>0.15</layerHeight>
    <topSolidLayers>4</topSolidLayers>
    <bottomSolidLayers>4</bottomSolidLayers>
    <skirtLayers>3</skirtLayers>
    <infillPercentage>30</infillPercentage>
    <supportInfillPercentage>40</supportInfillPercentage>
  </autoConfigureQuality>
</profile>
CompoundCarl
Posts: 2005
Joined: Wed Aug 05, 2015 7:23 am

Re: Simplify3D adds air to my model

It will be much easier to help if you include a factory file (File > Save Factory File)
User avatar
dkightley
Posts: 2405
Joined: Tue Mar 10, 2015 4:09 pm

Re: Simplify3D adds air to my model

Its hard to tell from the picture....but this is either errors in the mesh that is causing this.....or the knife is made up of interleaved meshes.

My money is on the latter issue...which can be easily resolved by clicking "Separate Connected Surfaces" on the Mesh dropdown menu. This will split the model up into the separate meshes.....and the knife will then print okay.

If its the former, see this thread:
viewtopic.php?f=9&t=6271
Doug Kightley
Volunteer at the National Tramway Museum http://www.tramway.co.uk
Railway modeller and webmaster at http://www.talkingtgauge.net
Qdeathstar
Posts: 10
Joined: Sat Feb 27, 2016 6:29 pm

Re: Simplify3D adds air to my model

CompoundCarl wrote:It will be much easier to help if you include a factory file (File > Save Factory File)

I did. Its included in the post?
CompoundCarl
Posts: 2005
Joined: Wed Aug 05, 2015 7:23 am

Re: Simplify3D adds air to my model

Qdeathstar wrote:I did. Its included in the post?
I only see a FFF profile in your post. That is not the same as a factory file.

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