robj
Posts: 3
Joined: Tue Aug 18, 2015 7:13 am

Fractal Hex Column Support Structures

A recent customer required a part to be printed in a particular orientation that resulted in a large horizontal surface some distance from the bed.

This required a lot of support pillars.

So I decided to experiment with adding a 'pres-support' structure that sat underneath that section of the part, with a small gap to allow the built-in support to be added. As a test case I create a simple box, raised 25cm above the platform.

With standard Support:

Image

With fractal hex columns

Image

Cross section so you can see the fractal hex columns

Image

I've not optimised this yet but even a rough attempt saves a LOT of filament.

I think this could be implemented as a fully automated support feature :)

Immediately under the part you have the interface layer, underneath that you would have a grid of hexagons small enough for the interface layer to sit on. The each lower slice you shrink the hexagons by 0.5x extrusion width and join the corners of the hexagons together. When the hexagons shrink to near zero size the lines joining them basically form a new larger hexagon and you continue the process with them until you hit the build plate :)
Attachments
crosssection.png
fracHexColums.png
tradSupp.png

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