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Calibrating that darn extruder...

Posted: Sun Feb 19, 2017 6:01 pm
by nouser2017
Dear all, as a new user I searched the docs and the tutorials, but cannot seem to find a comprehensive guide.

Goal: calibrate extrusion multiplier.

I have:
  • Nozzle size is 0.4mm
  • printer a Black Widow with red all metal stock extruder
  • firmware Marlin RC8 from the RCBugFix branch
  • E-Steps are reasonably well set, measured without hotend.
I tried:
  • As with other slicers, I used the spiral vase option and set the extrusion width to fixed 0.5mm.
  • Printed a test cube with 10mm height.
  • Calibrated multiplier until caliper with two digit-precision showed 0.50mm wall thickness. It's now at 0.72
Unfortunately, when I print a cube with 0.6mm bottom thickness, 0.8mm wall thickness (exactly 2*nozzle size) and no roof, I get massive underextrusion at the 3 bottom layers and the part falls apart easily. I can pull each single layer off and have a square flat plastic ring.

Could you point me to a calibration procedure that has proven to work well with S3D? Thanks.

Re: Calibrating that darn extruder...

Posted: Mon Feb 20, 2017 8:02 am
by brian442
I just use the single extrusion measurement as a starting point. So that may tell you that you want 0.8 as the extrusion multiplier if you are only looking at a single perimeter. Then I print something more complex with 5 perimeters and make sure that there are no gaps between the 5 perimeters. Sometimes, I end up raising the multiplier a bit here, but usually not much. Then once everything else worked, I try printing something with infill and top and bottom solid layers. Make sure you have infill or around 50-70% so that the top layers have plenty of support. Also make sure that you have 5 or so top and bottom solid layers so that you can get a good measurement. Usually, when I do this, I end up increasing the extrusion multiplier a bit more to make sure the solid layers are filled, but keeping an eye on the perimeters to make sure those don't extrude too much.

I think this is a good process, because you start with something simple, and then slowly work your way towards a more complex part. It's worked well for me with several printers.

Re: Calibrating that darn extruder...

Posted: Fri Aug 03, 2018 4:10 am
by carlo
you might want to check this stack exchange answer: https://3dprinting.stackexchange.com/a/1163/11191

Re: Calibrating that darn extruder...

Posted: Fri Aug 03, 2018 1:55 pm
by dkightley
18 months have passed sine this thread was originally posted. I'm sure the issue will have been resolved by now!

Re: Calibrating that darn extruder...

Posted: Sun May 19, 2019 10:28 am
by ilium007
dkightley wrote: ↑Fri Aug 03, 2018 1:55 pm 18 months have passed sine this thread was originally posted. I'm sure the issue will have been resolved by now!
I am having the exact same problems as the OP.

Is there a definitive way to calibrate an extruder with S3D? I’ve spent countless hours trying to get this to work.