Homing problems with Replicator 2 and Simplify3D
Posted: Wed Mar 19, 2014 9:28 pm
First off the application looks and feels quite nice, even though the steps Adding and Preparing of Processes feel a little strange. I am reviewing this application for a few schools. So I am giving it a simple shakedown for use with a few Replicator-2 units
There are a few issues I am running into that have made me go as far as building a dedicated 64bit Windows 7 Premium system with 16GB of ram just for 3D printing. I'll be creating a few threads to handle each one.
The strangest problem I am seeing is that all the home buttons fault with movements past maximum. I have verified this with both Replicator background2_v2 service on or off.
Example
1) Power on my Replicator 2 and do UTILITIES-->Home Axes from the front control panel of the replicator 2.
- The Replicator 2 homes all axes as normal, the head is now sitting at X 152mm, y 72mm, z 0mm. It's in the far back right hand corner of the replicator.
2) Power off the Replicator 2.
3) Starting with a Clean boot of the windows, log in, let the system settle (4 minutes after logging in)
a. ) Check Replicator 2 Background service, making not if it's on or off.
4) Power on the Replicator 2.
5) Launch Simplifty3D
6) Validate correct settings under Tools-->Firmware Configuration
a.) Verify Profile setting is 'Sailfish/MakerBot Firmware'
b.) Under X3G tab --> verify GPX Configuration --> Machine Profile is 'Replicator 2(default config)'
c.) Click save if needed; I've never had to after first configuration.
7) Launch Machine Control Panel
a.) Validate Port is correct; in my case 'COM4'
b.) Validate Baud Rate; set to 115200
8) Click Connect button with the following results. (I have verbose on, so I'm guessing the repeating string is status from the Replicator 2.
Looks good.
9) Click 'Jog Controls' tab.
a.) Test '-X' 100 jog control, Moves to the left.
b.) Test '-Y' 100 jog control, moves towards me (to the front)
c.) Test '+Z' 100, moves down the plate away from the nozzle.
10) Clicking the 'Home X' or 'Home Y' buttons faults. It moves the nozzle / head to the far left and front and tries to continue moving past maximum range. I click 'Emergency Stop' to end it but I am sure it would continue.
Whats wrong here? The Replicator 2 works fine with only a few issues with the Makerware and ReplicatorG software ; only issues are blobbing, theads, and loose ends). And all the Home commands work.
There are a few issues I am running into that have made me go as far as building a dedicated 64bit Windows 7 Premium system with 16GB of ram just for 3D printing. I'll be creating a few threads to handle each one.
The strangest problem I am seeing is that all the home buttons fault with movements past maximum. I have verified this with both Replicator background2_v2 service on or off.
Example
1) Power on my Replicator 2 and do UTILITIES-->Home Axes from the front control panel of the replicator 2.
- The Replicator 2 homes all axes as normal, the head is now sitting at X 152mm, y 72mm, z 0mm. It's in the far back right hand corner of the replicator.
2) Power off the Replicator 2.
3) Starting with a Clean boot of the windows, log in, let the system settle (4 minutes after logging in)
a. ) Check Replicator 2 Background service, making not if it's on or off.
4) Power on the Replicator 2.
5) Launch Simplifty3D
6) Validate correct settings under Tools-->Firmware Configuration
a.) Verify Profile setting is 'Sailfish/MakerBot Firmware'
b.) Under X3G tab --> verify GPX Configuration --> Machine Profile is 'Replicator 2(default config)'
c.) Click save if needed; I've never had to after first configuration.
7) Launch Machine Control Panel
a.) Validate Port is correct; in my case 'COM4'
b.) Validate Baud Rate; set to 115200
8) Click Connect button with the following results. (I have verbose on, so I'm guessing the repeating string is status from the Replicator 2.
Code: Select all
Attempting connection at COM4...
Error connecting to port.
Attempting connection at COM4...
Error connecting to port.
Attempting connection at COM4...
Testing plaintext communication protocol...
Testing binary communication protocol...
Connected to machine!
SENT: d501015e
READ: d50181d2
SENT: d503002800b7
READ: d50381c10205
Firmware version 7.5 detected
SENT: d50115a2
READ: d5178100000000000000000000000000000000000000000a00b2
SENT: d502860085
READ: d50181d2
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500da
SENT: d5030a0002d6
READ: d503811500
READ: da
9) Click 'Jog Controls' tab.
a.) Test '-X' 100 jog control, Moves to the left.
b.) Test '-Y' 100 jog control, moves towards me (to the front)
c.) Test '+Z' 100, moves down the plate away from the nozzle.
10) Clicking the 'Home X' or 'Home Y' buttons faults. It moves the nozzle / head to the far left and front and tries to continue moving past maximum range. I click 'Emergency Stop' to end it but I am sure it would continue.
Whats wrong here? The Replicator 2 works fine with only a few issues with the Makerware and ReplicatorG software ; only issues are blobbing, theads, and loose ends). And all the Home commands work.
